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GridBit MV/LV transformer monitoring

GridBit adds sensors, analysers and a gateway to a secondary substation and shows the state of the MV/LV transformer in real time. It is a retrofit: the primary equipment stays as it is.

  • Retrofit for existing substations
  • MQTTS to the cloud
years of work for DSOs
21
smart meters installed in metering projects
2.1 M+
data concentrators installed
20 000+
specialists in development
30+

Why now

More load on older transformers

01

Intense electrification

Demand for electricity grows by about 4.1 % a year. Heat pumps and charging points overload lines and transformers that were sized for another time.

02

Ageing infrastructure

Old equipment fails more often under a load that changes through the day.

The problem

The low-voltage grid is still in the dark

Generation and transmission were digitised decades ago, and SCADA shows high and medium voltage in real time. Below the secondary substation the operator works blind.

  1. Generation
  2. Transmission
  3. Distribution
  4. Low voltage and customers

Without data from the low-voltage side a DSO risks:

  1. 01Expensive but inefficient maintenance
  2. 02Revenue lost while equipment is down
  3. 03Lower customer satisfaction because service takes longer
Illustration of a secondary substation
Illustration of a secondary substation

How it works

A substation that reports its own condition

GridBit gives the substation digital senses. Compact modules and sensors go in without long outages, and everything talks Modbus to one gateway.

01Transformer

Temperature and condition of the transformer

An infrared camera and optical sensors watch the hot spots without touching them. RFID and contact sensors sit where a cable cannot go. The integrated safety detector reports pressure, temperature, oil level and gas.

  • IR camera (TCAM)
  • Optical temperature sensor (TIR)
  • RFID temperature sensor
  • Integrated safety detector monitor

02Environment

The room itself

Optional third-party sensors on the same Modbus line: humidity and temperature, smoke, water and moisture, intrusion, and any sensor with a 0 to 10 V output.

  • Humidity and temperature
  • Smoke detection
  • Water and moisture
  • Intrusion
  • Other sensors, 0 to 10 V

03Gateway

One gateway for the whole substation

GridBit GWU collects data from the modules and the sensors over Modbus and sends it over the mobile network or Wi-Fi. The link is MQTTS: encrypted and two-way, so commands reach the substation too.

  • Modbus
  • MQTTS
  • GSM or Wi-Fi

04Platform

Software as a service

The platform runs in the cloud on Microsoft Azure. It opens in a browser on any device, with nothing to install, and the data is encrypted.

  • SaaS
  • Microsoft Azure
  • Any device

The platform

One panel per substation

The transformer at a glanceLoad against the limit, hour by hourA substation that needs attention

The transformer at a glance

Load and imbalance as gauges, current per phase and in the neutral against its limits, the phase angles as a vector diagram and a table of current, voltage and angle per phase.

Load against the limit, hour by hour

The chart marks the hours near the limit and the hours above it. A second tab shows the K-factor, the extra heating that harmonics cause.

A substation that needs attention

The state turns critical, the bell counts the active alarms and the values outside their range turn red, here an imbalance of 36 % and an overloaded hour.

Keep scrolling

Screens from the interface design, with sample data.

The platform

One panel per substation

  1. The transformer at a glance

    The transformer at a glance

    Load and imbalance as gauges, current per phase and in the neutral against its limits, the phase angles as a vector diagram and a table of current, voltage and angle per phase.

  2. Load against the limit, hour by hour

    Load against the limit, hour by hour

    The chart marks the hours near the limit and the hours above it. A second tab shows the K-factor, the extra heating that harmonics cause.

  3. A substation that needs attention

    A substation that needs attention

    The state turns critical, the bell counts the active alarms and the values outside their range turn red, here an imbalance of 36 % and an overloaded hour.

Screens from the interface design, with sample data.

Planning

See the overload coming

A transformer rarely fails without warning. The load creeps up over months as new consumers and plants connect. With the load of every hour against the limit, you know which transformer to resize first and which one still has room.

Limit of the transformer
  1. 00:00
  2. 04:00
  3. 08:00
  4. 12:00
  5. 16:00
  6. Overload
  7. 20:00
Load through the dayNormalNear the limitOverload

Illustration, not measured data.

Functions

What the platform does

01

Real-time monitoring

Problems are found and handled before they grow.

02

Notifications and alarms

In the platform, by e-mail, by SMS and other channels.

03

Cloud

No servers to buy or maintain.

Benefits

What you get

Proactive maintenance

Failures are predicted before they happen, which extends the life of the substation components.

Lower costs

Preventing a major failure saves the repair or the replacement. Fewer site visits lower the cost of maintenance.

  • Regulatory compliance

    Continuous monitoring helps meet the requirements and avoid penalties.

  • Customer satisfaction

    Reliable supply and faster grid expansion.

Clients

The most useful and important function for our work is the monitoring of the electrical infrastructure. It gives information about the state of the equipment and the infrastructure and helps us optimise our maintenance costs and our response time.
Krastina CholakovaMember of the Board of Directors, Energy Effect JSCTranslated from Bulgarian.

Hardware in this system

  • Installed and replaced with minimal downtime of the equipment
  • Designed to international and industry safety standards

Sensors for the transformer

  • TCAMTCAMInfrared camera
  • TIRTIROptical, contactless temperature sensor

Questions

Short answers

Another question? Ask an engineer

What is GridBit transformer monitoring?

It is a monitoring system for the MV/LV transformer of a secondary substation. GridBit adds sensors, analysers and a gateway to the substation, and the platform shows the state of the transformer in real time, with alarms.

Do we have to replace equipment in the substation?

No. The system is a retrofit and the primary equipment stays as it is. The compact modules and sensors go in without long outages.

What does the system measure at the transformer?

It measures the temperature of the hot spots with an infrared camera and optical sensors, and reads pressure, temperature, oil level and gas from the integrated safety detector. Optional sensors in the room add humidity, temperature, smoke, water and intrusion.

How does the platform show an overload coming?

With the load of every hour against the limit of the transformer. The load chart marks the hours near the limit and the hours above it, and a second tab shows the K-factor, the extra heating that harmonics cause.

How does the data reach the platform?

A GridBit GWU gateway collects the data from the modules and the sensors over Modbus and sends it over the mobile network or Wi-Fi. The link is MQTTS, encrypted and two-way, so commands reach the substation too. The platform is software as a service on Microsoft Azure and opens in a browser.

Why monitor the transformers of secondary substations?

Because the load on them grows. Demand for electricity rises by about 4.1 % a year, heat pumps and charging points load transformers that were sized for another time, and old equipment fails more often under a load that changes through the day. Hourly load data shows which transformer to resize first.

Ask for a transformer monitoring proposal

Tell us how many substations you have and what you want to see in them. We answer with a configuration and a quote.